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PRACTICAL INTERNAL CORROSION CONTROL AND MONITORING IN OIL & GAS OPERATIONS

PRACTICAL INTERNAL CORROSION CONTROL AND MONITORING IN OIL & GAS OPERATIONS

Bali |  14-17 July 2009 | USD 1050,-

 

Internal Corrosion Problems in Gas, Oil and Produced Water Pipeline and Equipment

  • Piping and Pipeline Leakage due to Pitting Corrosion and Microbiological Induced Corrosion
  • Severe Pipe Wall Thickness Reduction and Short Remaining Service Life caused by Sour Corrosion
  • Pipe Wall, Rotating Parts and Equipment Cracking due to Chloride and Sulfide in the Fluids
  • Internal Corrosion of Pipeline and Equipment due to Water in Oil and Oil in Water Emulsions
  • Internal Corrosion due to Multi Phase Flow in the Pipeline
  • Severe Corrosion Rate caused by CO2 and Hydrate in the Gas Lines, CO2/H2S Removal Unit and Glycol Dehydration Unit
  • Internal Corrosion in the Water Lines due to Dissolved Oxygen, Mud and Sludge
  • Malfunction of Pump, Compressor, Valves and Equipment due to Under-Deposit Corrosion, Under-Film Corrosion and Fouling

The Nature, Mechanism and Characteristics of Internal Corrosion and the Control Methods

  • Anodic-Cathodic Reactions, Electrical Properties and Characteristics of Corrosion Cells
  • Physical & Metallurgical Conditions of Metals and Chemical Composition that Promote Corrosion
  • Destructive and Catastrophic Effects of Corrosive Agents and Microorganism in the Gas, Oil and Produced Water Fluids
  • The Role and Mechanism of O2, CO2, H2S, Dissolved Salts and Microorganism in Internal Corrosion
  • The Role of Oilfield Bacteria and the Mechanism of MIC
  • Characteristics and Detection of Internal Corrosion in the Pipeline and Surface Equipment
  • Removal of Dissolved Corrosive Agents and Non-Hydrocarbon Gases in the Gas, Oil and Produced Water Fluids
  • Internal Corrosion Control with On-line Chemical Inhibitors Injection, Surface Barriers and Scavengers

Internal Corrosion Detection and Monitoring  Techniques, Devices and Analysis

  • Visual Inspection and Early Detection Techniques & Devices for Monitoring Fluid Corrosiveness and Tests for Identifying Corrosion products
  • The Important of Internal Corrosion Rate Monitoring Before and After Chemical Injection and Treatment
  • NACE Standard Method for Preparation, Installation, Laboratory Analysis and Interpretation of Results of Internal Corrosion Monitoring
  • Access Fittings, Retrievers, Corrosion Coupons, Scale Coupons, Corrosion Probes,  Holders, Injection & Sampling Devices and Instrument for On-line Internal Corrosion Monitoring
  • The Use of Nipple or Spool, Hydrogen Probe and Galvanic Probe
  • NACE Standard Method for Testing and Analysis of Bacterial Activity and Microbiological Induced Corrosion
  • Iron Content Analysis of Produced Water and the COPRA Correlation
  • Down-hole Tubing or Casing Calipers, Ultrasonic Wall Thickness Testers and Radiography

Internal Corrosion Control with Chemical Inhibitor Injection, Passive Film Formation and Biocides

  • Nature & Classification of Inhibitors and Effect of Ionic Character on Inhibiting Ability
  • Formulations of Oilfield Inhibitors and the use of Water Soluble Inhibitors, Volatile Inhibitors and Acid Inhibitors
  • Typical Corrosion Inhibitors, Scavengers & Biocides for Oil & Gas Field
  • Guidelines of Inhibitor and Biocide Applications and the Chemical Injection Equipment for Pipeline and Surface Facility
  • Inhibitor and Biocide Batch Treatment Using Pigs, Chemical Dosage and the Pigging Operations
  • Surfactant and Cleaners for Solving Fouling Problem in the Equipment and Systems
  • Cationic & Mixed Charge Organic Inhibitors for Hydrocarbon and Oxygen Corrosion Inhibitors for Produced Water
  • Testing and Evaluation of Inhibitor and Biocide Effectiveness
  • Safety Precaution in Working with Inhibitors and Biocides

Internal Corrosion Control as a Key Factor to Pipeline Integrity Management

  • Hazard Assessment and Risk Based Inspection for the Pipeline and Equipment Maintenance Program
  • Pipeline Internal Damage Record and Wall Thickness Monitoring
  • Pigging for Water and Deposit Removal from the Pipeline System
  • Controlling of Flow Stability and Corrosion Rate to a Safe Level
  • Estimating Present Pipeline Remaining Service Life
  • Evaluation of Present Condition and Comparison with Initial Pipeline Design Baseline
  • Evaluation and Controlling of Chemical Inhibitor and Biocide Injection by using Corrosion Rate Monitoring Data.
  • Evaluation of Pipeline and Equipment Damage in accordance with Root Cause Failure Analysis
  • Development of Specific Pipeline Integrity Management System by using Internal Corrosion Rate Monitoring Data

 

Course Leader: Hilman Ahmad

This specially designed course will be conducted by Hilman Ahmad & Associates, an Independent Consultant in industrial oil and gas, member of the Society of Indonesian Petroleum Engineers, who manage the Professional Industrial Oil & Gas Education Center, and has been practicing production operation & safety and corrosion control engineering in Indonesia for more than twenty-five years. He post-graduated from Tokyo Institute of Technology (sponsored by UNESCO) in 1977. He joined in-field-practice program at Nippon Kokan Steel Company & Research Center Kawasaki, Japan for production facility design & construction and corrosion prevention & control in 1983, and collaborated with Cormon Industrial Research Center Brighton UK for on-line corrosion monitoring development in 2000. He has been delivering training course in production operation, maintenance & safety and corrosion control for personnel from Oil & Gas Company and Petrochemical Industry since 1979.

 

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

 

Documentation

  • Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.
  • Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.

 

Dress Code

Casual clothing is recommended. The training atmosphere is informal.

 

Facilities

  • Quality training material (hardcopy and softcopy)
  • Quality training kits included calculator, T-shirt or jacket, cap, ect.
  • Interactive presentation with discussion
  • Convenient training facilities with five star quality
  • Lunch per day
  • Morning and afternoon coffee / tea breaks for along the training
  • Certificate of Completion
  • Local drop and pick up for arrival and departure between airport to hotel.
  • Half day city tour at the end of training session following by dinner with entertainment  (optional)
  • Exclusive flash disk

 

Tuition Fee & Registration  Deadline

  • USD 1050,-/ Person,
  • Discount 10 % if register three or more persons from one company.
  • Discount 10 % if register before 17 June 2009
  • Registration deadline a weeks before training held.

 

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)


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